Saturday, February 26, 2011

A "Leaky Thermos Flask" bird house design

Prior to building the bird house, I did a fair amount of homework. There are more than 10 iterations and reviews. Fortunate to know someone who think alike to share and brain storm together. Yes, we have different opinions but the outcome of 2 heads was definitely better than one.

Let me cite a case of poor thermal design to begin with - seen in Krabi, Southern Thailand. Installation of plastic sun screen was an after-thought in fixing a problem recognized after months of operation. Evidently it is still not a solution as it cannot withstand weather forces over time. There are so many similar cases seen everywhere.















Before going further may I share this paradigm "Quality is doing it right first time" from Philip B. Crosby, a father of quality philosophy with a zeal for zero defects. The picture above speaks otherwise!

Of all the bird houses I've seen in S.E. Asia, except in northern part of Thailand, nowhere employs double-wall design. No mention of it's use in any literature I browsed at the time. The idea is nothing new in building industry. Perhaps it's the perception of higher building cost in people's mindset. If one fix a budget and focus primarily on costs, the builders wouldn't encourage it either even if they knew better. Why should they if it eats into their bottom line profit? Else that is a good reason to up the cost. But does it really cost much more?

If single wall designs are egg shell in comparison to massive walls of limestone caverns. Double-wall design is one step up from the design perspective.

I like to compare that to the Thermos Flask because it is the best case of economical thermal design. The whole bird house is conceptualized with a thermal mass model - the walls, internal airspace and everything else within.

Light color walls & roof provide some degree of radiation heat reflection similar to the silver reflection lining of the flask. The vacuum space is ideal in blocking thermal conduction. Next best of course is to replace by "cost free" airspace.




















It is not uncommon to use double-brick walls to increase the thermal mass as well as for added security of a stronger wall. So cost of adding airspace in between is not significant.











In colder climate, construction practice even filled space between walls with insulation materials.












How good is the insulation property of air space?
We all know Styrofoam is a low cost insulating material and widely used. A comparison can be insightful. This is also an example a little maths provides more depth in understanding.

Recently a certain "consultant's blog" featured a new building with Styrofoam embedded inside walls. Did I remember correctly also photo of a bird house wrapped externally with Styrofoam "skin" (posted years ago) labeled as "creative"! (Forgot the weather resistant factor? Amateurs can be ignorant, not Professionals)

Perhaps those approaches may need some rethinking after review of following numbers.

Relevant thermal property to consider are:
Thermal conductivity of Styrofoam, k(Styrofoam) = 0.033 W/m.K
Thermal conductivity of still air, k(air) = 0.024 W/m.K
Lower values means less conductive and hence better insulation property.

Units of k are W/m.K where
W is rate of energy flow (heat) in Watts (or Joules/sec) across 1m^2 surface.
m is 1 meter material thickness
K is temperature in deg. Kelvin, analogous to deg. C for practical understanding.

N.B. Total thermal energy (Joules) transfer across 1m material thickness over a period, t (sec),
is to multiply k, by surface area(m^2) x t(sec) x T(deg. K)
where T is temperature difference across surfaces at 1m apart.

Taking the ratio of 0.033/0.024 = 1.375
It simply means that "still air" is more effective than Styrofoam insulation by 37.5%. Surprise?
Or the use 10cm thick airspace is equivalent to 13.75 cm Styrofoam! So the final choice depends on economics of building methods in use.

Conversely, the air space within my double walls is 90 cm wide (enough for staircase). Multiplication of 90x1.375 = 123.75 cm; that is the equivalent of "Styrofoam filled space". See the comparative advantage trapped airspace.

So a little basic science and maths give much clarity - no rocket science as you can see, only a matter of practical engineering considerations.

In my bird house, a matrix of air-holes punctuated the walls designed to provide a combination of both "Stack" and "Cross" ventilation. With the air-flows at entrance holes the bird house design simply becomes a "Leaky Thermos Flask". The effectiveness of air space insulation should be derated due to air movements through vents.

As often cited in literature, best to orientate the bird house along "east-west" direction to reduce foot print to sun's heat. I have a long wall facing south-west. It don't bother me, for that is a solar wall receiving thermal energy to create humidity; by sprinkling water to the wall from inside. Humidified air gets into the bird house as part of air change.

Few more examples of maths and physics application:
1) Simple trigonometry calculation to know the effective surface area, normal to west, receiving sun's heat.

2) Calculations of the energy needs at various rate of air exchange while maintaining constant humidity within.

3) Use of water as a thermal reservoir inside the bird house.

With in-depth understanding, one can design to limit and control amount of energy inflow during the day with an acceptable daily temperature cycle, regardless of building orientation. Fluctuations of energy flows due to external and uncontrollable factors that affects temperature and humidity stability with air change is a matter of balancing with extra energy input with electronic controls.

In essence that's my concept of a minimal energy bird house. Think I did enough work on bird house designs, with depths more than I've read in books and forums.

19 comments:

Unknown said...

great stuff Charles..as always!
How about lecture on double roof design with radiant foil protection.

Walet.twins said...

Tweetybird, since you popped out from nowhere.. I might as well let the world know you are the guy mentioned on first para of this post!

Think you're getting a bit lazy now..Ha ha..
Ask to do a little homework for you! :o)

Thank you for sharing your ideas.. never forgotten buddy.

Unknown said...

ditto, matey!

ericc said...

I am about to get a contractor to construct a BH with double brick walls. Plan was to use fiberglass or rockwool instead of styrofoam to be used for insulation between the 2 walls. From comments elsewhere, research studies as well as yours, I was on the verge of dropping the glass/rock wool idea too. I have been mulling using aluminium bubble foil (attached to the inner wall of the outer brick wall) for the past 2 weeks. Research by a Malaysian Univerity shows that reflective foil surpasses other insulation material in rejecting heat transfer. What do you think? Eric

Walet.twins said...

Eric, specific to your point on Al bubble foil.. no question about it. Much of heat coming through during day is direct sun radiation which the foil reflects very effectively. The trap air bubble serves as a good insulation layer too. The research study simply confirmed with measurements. It work in reverse as well in blocking heat lost during the night just as the Thermos flask.

IMHO, this is only one issue/aspect of BH design. A partial solution if I may say.

Walet.twins said...

Eric, missed a point I want to add earlier. Your point reminds of the Al bubble foil I always place behind the vehicle windscreen, especially park under direct sun. The vehicle cabin is a classic heat trap. Add a few cm vent on side windows is an excellent way in reducing heat trap within. Take a practical lesson here.

Unknown said...

Eric,
Most of the direct
heat intrusion will be from the roof (most as in the case of M'sia )and the sunset facing wall.....West to S WEST facing depending on the time of year.

Eugene said...

Hi Charles,

Trying to recall what we leant in the physic decades ago. To put in layman language, heat transfer between 2 elements can be simplified into 3 methods ie:-
i. Conduction
ii. Convection
iii. Radiation

If you put a gap in between 2 bricks, with or without Styrofoam, effective conduction is greatly reduced to minimum (though Styrofoam is better conductor than air). Convection too is minimum since air is still.

Correct me if wrong. Radiation contributes the highest heat transfer compares with i and ii above. It is the radiation heat that we should refer when take about a good double wall, how we should reduce the radiation heat in the ‘vacuum’ or air gap.

Think Styrofoam with reflective aluminium foil inside the air gap is the most effective way. You can reduce the distance of the air between 2 walls. Styrofoam in fact can cut down even more radiation heat compares with air.

Just my 2 cents.

ericc said...

My Physics is certainly decades old! Accordingly to this study http://www.scribd.com/doc/13454362/THERMAL-PERFORMANCE-EVALUATION-OF-ROOFING-SYSTEMS-AND-MATERIALS-IN-MALAYSIAN-RESIDENTIAL-DEVELOPMENT

radiation heat is the major contributor. But if you have a standalone BH which I am pursing, my 1st easy-to-do heat control is orientate the long side of the BH to face North-South. Assuming I am using the aluminium foil, then I should put some air bricks (Bricks with holes to allow ventilation) at the lower and upper part of the outer wall to allow convection. For the roof, I am using the foil as well as fiberglass/rockwool. I think that should do it.

On another topic "BH design", when you get to it, may I suggest a) effectiveness of design, b)low cost construction methodology and c)rapid construction methodology? That should be fun and meaningful! Have been reading these up for years and some chaps in Malaysia are loooking into these seriously for their eco-parks.

Walet.twins said...

Eugene, you are right on reflective foil.. that's what Eric is talking about and I agree 100%.

In fact if you freely ventilate the air gap between walls, effective in reducing heat into BH too.

Choice ultimately depends on economics & preferences.

Walet.twins said...

Eric, your approach venting air gap is good, commonly used. Consider ventilate the void below the roof too.

Many design variations with different objectives are possible if we understand the fundamentals behind. That's one of my point. There are lots of knowledge established out there.. yet I often see people do the wrong thing!

My friends in Thailand are using pre-fab construction method now.

http://swiftlet-ranching-thailand.blogspot.com/2010/12/building-bird-houses-pre-fab-way.html

If I am to build another standalone BH, it is going to be different. There are surely better ways I've been thinking about.. combine both low cost & rapid construction method.

A new blog on BH design should be interesting.. something I've thinking about. There are alot more to it than BH design books published.

Walet.twins said...

Having thermal energy inflow into the BH is not a bad thing. The issue is to limit it so it is not too hot inside.

In my approach I try use part of it to create humidity.

Eugene said...

Wow, very impressive. Prefab BHs the way to go.

In fact, the apartment that I'm currently staying having some pre-fab walls/rooms.

Walet.twins said...

This seems a stimulating subject close to hearts of many judging from the responses.
Most times my posts were more like monologues.

Unknown said...

The similarity of my design with yours is that my short trombe wall
faces sunset.This is where my enclosed stair case is. My one and only humidifier (timer set) sits on the 3 floor s/c landing.
This ventilated sc serves as a stack chimney as well.
Be careful not to let in too much sun as moss might grow and make it slippery.
I have a wet wall and wet/damp ground floor below the air well ventillation /inter floor holes.

Walet.twins said...

Tweety bird, have no doubt you applied the principles appropriately.

BH designs need not to be the same, all can serve the purpose when design and its functions are well thought out.

All said and done, there are always better ways to build the next "mouse trap".

Unknown said...

for sure...
heck if I were to design another , it will be on a clean sheet of paper....
but after saying that, I will always be referring to the 'mouse traps' of olde

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weily said...

Great info u got there,thanks 4 sharing.i've just found out yr blog. i'm currently renovating my bh ,possble 4 me 2 share w u guys out there?( mostly base on me n my father design!)